内拱处含壁厚减薄缺陷弯头的爆破压力研究Study on burst pressure of elbows with wall-thinning defects at inner arch
周凌志,王昱,郄彦辉,李乃文
ZHOU Ling-zhi,WANG Yu,QIE Yan-hui,LI Nai-wen
摘要(Abstract):
为研究壁厚减薄缺陷对弯头爆破压力的影响,在试验验证可靠性的基础上,建立了弯头内拱处含局部壁厚减薄缺陷爆破压力预测的显式非线性有限元模型,采用等效塑性应变失效作为弯头的失效准则,研究了缺陷尺寸对弯头爆破压力的影响。研究结果表明:缺陷深度小于壁厚70%时,缺陷宽度对爆破压力的影响较小,但缺陷深度大于70%时,其影响较大不能忽略;缺陷长度的增加会导致爆破压力的减小,但二者不是线性关系;当缺陷长度小于15°时,爆破压力随缺陷长度增加降低较快,而缺陷长度大于15°时,爆破压力随缺陷长度增加降低趋缓;缺陷相对深度是影响爆破压力的主要因素,爆破压力会随着缺陷相对深度的增加而快速降低。
In order to study the influence of the size of wall thinning defect on the burst pressure of elbows, an explicit nonlinear finite element model for predicting the burst pressure of elbows with local wall thinning defects at inner arch was established on the basis of test verification. The influence of defect size on the burst pressure of elbows was studied by using the plastic strain failure as the failure criterion of elbows. The results show that when the defect depth is less than 70% of the wall thickness, the effect of defect width on burst pressure is small, but when the defect depth is more than 70%, the effect is large enough and cannotbe ignored. The burst pressure decreases with the increase of the defect length, but not in a linear relationship. When the defect length is less than 15°, the burst pressure decreases rapidly with the increase of the defect length, but when the defect length is more than 15°, the burst pressure decreases slowly with the increase of the defect length. The relative depth of defect is the main factor affecting the burst pressure, and the burst pressure will decrease rapidly with the increase of the relative depth of defect.
关键词(KeyWords):
壁厚减薄;弯头;爆破压力;显示非线性
wall-thinning;elbow;burst pressure;explicit nonlinear
基金项目(Foundation): 河北省高等学校自然科学计划重点资助项目(ZD2017022,ZD2018016);; 河北省质量技术监督局科技计划资助项目(2018ZD13,2020ZC26);; 河北省特种设备监督检验研究院科技计划资助项目(HBTJ2021CY003)
作者(Author):
周凌志,王昱,郄彦辉,李乃文
ZHOU Ling-zhi,WANG Yu,QIE Yan-hui,LI Nai-wen
DOI: 10.19931/j.EB.20210004
参考文献(References):
- [1]王岩.含局部减薄弯管塑性极限载荷工程计算方法研究[D].北京:北京化工大学,2003.WANG Y.Research on plastic limit load of local thinning elbow for engineering calculation method[D].Beijing:Beijing University of Chemical Technology,2003.
- [2]孙宗琳,邢振华,张孟昀,等.输油管道90°弯管冲蚀磨损数值模拟研究[J].辽宁石油化工大学学报,2018,38(2):47-51.SUN Z L,XING Z H,ZHANG M Y,et al.Numeical simulation research in erosion-corrosion of90°elbow pipe[J].Journal of Liaoning Shihua University,2018,38(2):47-51.
- [3]JIN W K,SUNG H L,CHI Y P.Experimental evaluation of the effect of local wall thinning on the failure pressure of elbows[J].Nuclear Engineering and Design,2009,239(12):2 737-2 746.
- [4]李艳,赵均海,曹雪叶,等.内压作用下弯管爆破压力的三剪统一解[J].应用力学学报,2015,32(4):530-536,700.LI Y,ZHAO J H,CAO X Y,et al.Triple-shear unified solution for burst pressure of elbows under internal pressure[J].Chinese Journal of Applied Mechanics,2015,32(4):530-536,700.
- [5]LEE G H,SEO J K,PAIK J K.Condition assessment of damaged elbow in subsea pipelines[J].Ships and Offshore Structures,2017,12(1):135-151.
- [6]张藜,柳曾典.内压作用下局部减薄弯头的极限载荷的有限元分析[J].压力容器,2000,17(3):29-33.ZHANG L,LIU C D.Finite element analysis on the collapse load of local thinned pressurized elbow[J].Pressure Vessel Technology,2000,17(3):29-33.
- [7]张藜.局部减薄弯头的极限载荷研究[D].上海:华东理工大学,2000.ZHANG L.Study on the limit load of local thinning elbow[D].Shanghai:East China University of Science and Technology,2000.
- [8]张新生,张玥.基于Lasso-PSO-BP神经网络的腐蚀管道失效压力的预测[J],材料保护,2020,53(4):46-52.ZHANG X S,ZHANG Y.Prediction of failure pressure of corroded pipeline based on Lasso-PSO-BPneural network[J].Materials Protection,2020,53(4):46-52.
- [9]陈钢,张传勇,刘应华.内压和面内弯矩作用下含局部减薄弯头塑性极限载荷的有限元分析[J].工程力学,2005,22(2):43-49.CHEN G,ZHANG C Y,LIU Y H.Finite element analysis of plastic limit loads of locally thinned elbows under internal pressure and in-plane bending moment[J].Engineering Mechanics,2005,22(2):43-49.
- [10]段志祥,沈士明.内压与弯矩联合作用下局部减薄弯管的塑性极限载荷[J].核动力工程,2007,28(6):87-91.DUAN Z X,SHEN S M.Plastic limit load of elbows with local thinned area under combined internal pressure and in-plane closing bending moment[J].Nuclear Power Engineering,2007,28(6):87-91.
- [11]王岩,孙亮,范德顺.含局部减薄弯管的塑性极限载荷分析[J].北京化工大学学报(自然科学版),2005(1):62-65.WANG Y,SUN L,FAN D S.Plastic limit load analysis of elbow with local thinning[J].Journal of Beijing University of Chemical Technology(Natural science edition),2005(1):62-65.
- [12]LEE G H,POURARIA H,SEO J K,et al.Burst strength behaviour of an aging subsea gas pipeline elbow in different external and internal corrosion-damaged positions[J].International Journal of Naval Architecture and Ocean Engineering,2015,7 (3):435-451.
- [13]王佳音,帅健,刘道乾,等.内压作用下含体积型缺陷弯管极限载荷研究[J].中国安全生产科学技术,2019,15(9):158-163.WANG J Y,SHUAI J,LIU D Q,et al.Research on ultimate load of elbow containing volumetric defects under effect of internal pressure[J].Journal of Safety Science and Technology,2019,15(9):158-163.
- [14]KIM J W,NA Y S,LEE S H.Experimental evaluation of the bending load effect on the failure pressure of wall-thinned elbows[J].Journal of Pressure Vessel Technology,2008,131(3):897-904.
- [15]KIM J W,YOON M S,PARK C Y.The effect of load-controlled bending load on the failure pressure of wall-thinned pipe elbows[J].Nuclear Engineering and Design,2013,265(12):174-183.
- [16]WANG Q,ZHOU W.A new burst pressure model for thin-walled pipe elbows containing metal-loss corrosion defects[J].Engineering Structures,2019,200(10):1-10.
- [17]郄彦辉,李晓帅,王昱,等.基于显式有限元分析的X80钢压力容器爆破压力研究[J].河北工业大学学报,2017,46(2):42-48.QIE Y H,LI X S,WANG Y,et al.Research on bursting pressure of X80steel pressure vessel based on explicit finite element analysis[J].Journal of Hebei University of Technology,2017,46 (2):42-48.
- [18]CHOI J B,GOO B K,KIM J C,et al.Development of limit load solutions for corroded gas pipelines[J].International Journal of Pressure Vessels and Piping,2003,80(2):121-128.